Powerful Performance From the Ground Up
Out in the shipyards, construction sites and fabrication shops, it pays to keep it simple. The Flextec 500X multi-process welder is easy to set up and operate, yet rugged enough to stand up to heavy-duty indoor and outdoor applications.
Basic pulse MIG capability is standard on the Flextec 500X , including weld modes for carbon steel, stainless steel, aluminum and metalcore electrodes.
The Flextec 500X welder is also equipped with CrossLinc® technology giving you the flexibility to control the machine from hundreds of feet away without a control cable.
SIMPLE
- Simple interface for ease of use
- CrossLinc technology eliminates extra cables for simple system setup
RELIABLE
- IP 23 rating means the Flextec 500X welder will excel in outdoor environments, such as construction sites and shipyards
- Flextec 500X welder is Desert Duty® rated for operation in the harshest environments (up to 55C)
- Durable trayed and potted PC boards for electronics environmental protection
FLEXIBLE
- Multi-process power source for all your welding needs
- Compatible with all 42VAC wire feeders for MIG and Flux cored welding
- Arclink® enabled power source provides synergic pulse modes
- CrossLinc allows for remote control of CV and CC processes without extra cables
- Optimized Stick welding for both cellulosic and low hydrogen electrodes
- Touch-start TIGTIG for easy, contamination free starts without high frequency
CROSSLINC TECHNOLOGY COMPATIBILITY
- Full functionality without control cables
- Enables remote procedure setting at the feeder to improve weld quality
- Increases arc time with fewer trips to the power source to adjust settings
- Improves safety by reducing jobsite clutter
Features
- Simple, fabrication / heavy fab shop system
- Ready-paks are shipped fully assembled and mounted on cart.
- Straightforward, rugged 4-roll wire feeder.
- Magnum PRO Curve gun combines industrial grade construction with with comfortable, ergonomic Curve handle
- Multi process power source for all your welding needs
What's Included
- Flextec® 500X/ LF-74 Heavy Duty Ready-Pak®
-
- Weld Power Cable - Lug to Lug (3/0, 600A, 60%) - 10 ft (3 m) | K1842-10
- Flextec® 500X Locking Foot Kit | K3056-2
- Cart for Inverter and Wire Feeder | K3059-4
- Control Cable Extension - Male 14 pin to Female 14 pin - 10 ft (3 m) | K1797-10
- Work Lead - Lug & GC500 Ground Clamp (4/0, 600A, 60%) - 15 ft (15.3 m) | K2149-1
- Drive Roll Kit .035, .045 (0.9, 1.2 mm) Solid Wire | KP1505-1
- Magnum® PRO Curve™ 400 Welding Guns | K2952-2-10-45
- LF-74 Wire Feeder, Bench Model, Heavy Duty | K2426-5
- Model 355-2Ar-58010 Flowmeter Regulator Shielding Gas Kit | 3100211
- Flextec® 500X Multi-Process Welder | K3607-1
Specifications
Product Weights & Dimensions
Dimensions (H x W x D) | 18.8 in x 14 in x 27.5 in (477 mm x 356 mm x 699 mm) |
Net Weight | 136 lbs (62 kg) |
Machines
Machines Processes | Stick (SMAW) Gouging (CAC-A) Flux-Cored (FCAW) TIG (GTAW) MIG (GMAW) Pulsed MIG (GMAW-P) Flux-Cored Self-Shielded (FCAW-S) Flux-Cored Gas-Shielded (FCAW-G) |
Max Rating | 500A |
Output Range by Mode | 5-500A |
Machines Communication Technology | analog digital CrossLinc ArcLink |
Wire Feeder Supply Voltage | 42VAC |
Amphenol Pins (type of connector) | 5 14 12 |
Work Lead Connector Type | Lug |
Wire and TIG Feeders
Number of driven rolls | 4 rolls |
Feeder type | Bench |
Configuration | Single |
Max spool diameter | 60lb |
Communication Technology | analog |
UI type | Simple |
Max Rated Output Capable | 500A |
Max Wire Diameter (Solid) | 1/16 in (1.6 mm) |
Max Wire Diameter (Cored) | 5/64 in (2 mm) |
Max WFS | 800IPM |
Feedhead Configuration | Single |
Wire Configuration | Single |
Power Source to Feeder Communication Connector Type | 14-pin |
Gun Bushing | Tweco #2-#4 |
Max Spool Size (lbs) | 60 |
Max Spool Size (kg) | 30 |
Wire Feeders Processes | MIG |
Safety Listing CSA | Yes |
Safety Listing UL | Yes |
Basic Specification
Input Voltage | 460,380/400/415,575 |
Input Current | 39/31/31,33/27/27 |
Input Power | 380/460/575/3/50/60 |
Input Phase | 3 |
Output Range | 5-500A |
Rated Output | 500A/40V/60%,450A/38V/100% |
Application
Typical Application | General Fabrication Heavy Equipment Heavy Fabrication Structural Fabrication |
Warranty
Warranty | 3 Years |
Downloads
FAQs
The VRTEX® Mobile simulates the GMAW (short arc, spray, pulse and STT® metal transfers) and FCAW (Self-shielded and Gas-shielded) processes in the standard system. SMAW (E6010, E6013, and E7018) is an optional hardware and software kit.
SMAW (Optional on VRTEX® Mobile)
- E6010 (Fleetweld®® 5P+)
- E7018 (Excalibur® 7018)
- E6013 (Fleetweld® 37)
GMAW
- Short Arc (.035” SuperArc® L-56)
- Axial Spray (.045” SuperArc® L-56)
- Pulse (.045” SuperArc® L-56)
- STT® Surface Tension Transfer® (.045” SuperArc® L-56)
FCAW
- Gas-shielded .045 “ (UltraCore® 71A85)
- Self-Shielded 5/64” (Innershield® NR-232)
The VRTEX® Mobile comes with 3 welding coupons (Flat Plate, Tee Joint, Groove Joint) that can be used in limited positions.
- Plate: Flat, Horizontal, Vertical and Overhead
- Pipe: 2G, 5G and 6G
- The VRTEX® Mobile supports limited positions:
- Plate: Flat, Horizontal and Vertical
- Push and drag GMAW techniques
- Stringer beads
- Weave techniques – straight, triangle and box weave
Recently released! The VRTEX® has now expanded language support for Portuguese (Brazilian) and Russian.
Input current: 4A @ 115, 2A @ 230
- The VRTEX® system requires a space of 8’ L x 8’ D x 8’ H (2.4 m x 2.4 m x 2.4 m).
- When operating multiple units in one location, alternate between standard and alternate frequency systems (unique part numbers are identified).
- The VRTEX® system is not designed for operation in harsh environments. Recommendations are listed in the instruction manual.
- Avoid magnetic fields, conductive and high frequency objects and processes.
- An uninterruptible power supply (UPS) may be required for protection of the system from power irregularities and/or disruptions
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