Lincoln Flextec 500X Multi-Process Welder - K3607-1

Powerful Performance From the Ground Up

Out in the shipyards, construction sites and fabrication shops, it pays to keep it simple. The Flextec 500X multi-process welder is easy to set up and operate, yet rugged enough to stand up to heavy-duty indoor and outdoor applications.

Basic pulse MIG capability is standard on the Flextec 500X , including weld modes for carbon steel, stainless steel, aluminum and metalcore electrodes.

The Flextec 500X welder is also equipped with CrossLinc® technology giving you the flexibility to control the machine from hundreds of feet away without a control cable.

SIMPLE

• Simple interface for ease of use
• CrossLinc technology eliminates extra cables for simple system setup

RELIABLE

• IP 23 rating means the Flextec 500X welder will excel in outdoor environments, such as construction sites and shipyards
• Flextec 500X welder is Desert Duty® rated for operation in the harshest environments (up to 55C)
• Durable trayed and potted PC boards for electronics environmental protection

FLEXIBLE

• Multi-process power source for all your welding needs
• Compatible with all 42VAC wire feeders for MIG and Flux-Cored welding
• Arclink® enabled power source provides synergic pulse modes
• CrossLinc allows for remote control of CV and CC processes without extra cables
• Optimized stick welding for both cellulosic and low hydrogen electrodes
• Touch-start Tig for easy, contamination free starts without high frequency

CROSSLINC TECHNOLOGY COMPATIBILITY

• Full functionality without control cables
• Enables remote procedure setting at the feeder to improve weld quality
• Increases arc time with fewer trips to the power source to adjust settings
• Improves safety by reducing jobsite clutter

Features

• Flexible, multi-process power source for all your welding needs
• CrossLinc enabled for full control of the power source from hundreds of feet away. 
• IP-23 rated for use in harsh environments
• Pulse capabilities when paired with an ArcLink feeder.
• Compatible with CrossLinc feeders and remotes.

What's Included

• Flextec 500X power source

Specifications

Downloads

• Flextec 500X Product Info

• Industrial Construction Products

CAD Files

• K3607-1.stp

• K3607-1.x_t

• K3607-2.stp

• K3607-2.x_t

FAQs

What arc welding processes are simulated by the VRTEX®
The VRTEX® 360 simulates the SMAW (E6010, E6013, and E7018), GMAW (short arc, spray, pulse and STT® metal transfers) and FCAW (Self-shielded and Gas-shielded) processes in the standard system.

The VRTEX® Mobile simulates the GMAW (short arc, spray, pulse and STT® metal transfers) and FCAW (Self-shielded and Gas-shielded) processes in the standard system.  SMAW (E6010, E6013, and E7018) is an optional hardware and software kit.

SMAW (Optional on VRTEX® Mobile)

• E6010 (Fleetweld®® 5P+)
• E7018 (Excalibur® 7018)
• E6013 (Fleetweld® 37)

GMAW

• Short Arc (.035” SuperArc® L-56)
• Axial Spray (.045” SuperArc® L-56)
• Pulse (.045” SuperArc® L-56)
• STT® Surface Tension Transfer® (.045” SuperArc® L-56)

FCAW

• Gas-shielded .045 “ (UltraCore® 71A85)
• Self-Shielded 5/64” (Innershield® NR-232)

What type of weld joint configurations can I use with the system?
The VRTEX® 360 comes with 5 welding coupons (Flat Plate, Tee Joint, Groove Joint, 2″ XXS Pipe and 6″ Sch 40 pipe) that can be used in multiple positions.

The VRTEX® Mobile comes with 3 welding coupons (Flat Plate, Tee Joint, Groove Joint) that can be used in limited positions.

What positions can I put the VR coupons in?
The VRTEX® 360 supports all positions:

• Plate: Flat, Horizontal, Vertical and Overhead
• Pipe: 2G, 5G and 6G
• The VRTEX® Mobile supports limited positions:
• Plate: Flat, Horizontal and Vertical

Can I run the VRTEX® software on my own computer?
No. The VRTEX® uses an advanced computer system and specialized peripheral equipment to allow the simulation to run smoothly. The system comes with a computer that has been optimized for the needs of the simulation software and peripheral equipment that allows the simulation to work properly.

How can the VRTEX® turn my welding program green?
The VRTEX® system makes it possible to learn how to weld in an eco-friendly manner. Instructors who use virtual reality training will minimize their material waste and environmental footprint. The product teaches welding without the use of shielding gas, welding electrodes or welding coupons and does not require weld fume removal. It also reduces the disposal of waste as a result of training such as base material, consumable parts, etc. The VRTEX® also allows students to be taught with a reduction in overall energy consumption by requiring less energy than a traditional welding machine, feeder and weld fume control system.

Can I use different welding techniques (drag, push, whip, weave, etc.)?
The VRTEX® can be set up by the instructor to accommodate many types of welding techniques such as:

• Push and drag GMAW techniques
• Stringer beads
• Weave techniques – straight, triangle and box weave

How can I save my students’ weld reports?
A USB memory device is inserted into the front of the VRTEX® 360 and the VRTEX® Mobile to collect reports. When the student presses the “End pass” button, the weld information is saved as a .pdf file onto the device. The student reports include all of the information shown on the graphing screen.

How do I integrate this system into my current welding curriculum?
Lincoln Electric's New Lesson’s in VRAW™ Virtual Reality Arc Welding is an integrated approach that blends virtual reality with traditional methods. Please contact us at vrtex@lincolnelectric.com for more details.

Can I run multiple virtual arcs off of one system?
No, one virtual arc per system, similar to a standard welding machine. To maximize the use of the system, many schools currently implementing VR welding training, station two students on the system at a time with one in a coaching role and the other practicing their welding technique. The students are then rotated through the VR Welding lab.

Can I ‘stick’ my electrode?
No. The system does not simulate sticking of the electrode or wire push back due to excessive CTWD. However, the system will not allow the student to weld when a very short arc length or excessive CTWD is used. Students are encouraged to learn about these welding situations as well as the troubleshooting of welding equipment welding through real welding experience.

What languages does the VRTEX® support?
The VRTEX® 360 system includes language support for English, Spanish, French, German, Turkish, Japanese, and Mandarin Chinese.

Recently released! The VRTEX® has now expanded language support for Portuguese (Brazilian) and Russian.

What is the input power and current?
Input power: 115/230/1/50/60

Input current: 4A @ 115, 2A @ 230

Does the VRTEX® require any special set-up and installation procedures?

• The VRTEX® system requires a space of 8’ L x 8’ D x 8’ H (2.4 m x 2.4 m x 2.4 m).
• When operating multiple units in one location, alternate between standard and alternate frequency systems (unique part numbers are identified).
• The VRTEX® system is not designed for operation in harsh environments. Recommendations are listed in the instruction manual.
• Avoid magnetic fields, conductive and high frequency objects and processes.
• An uninterruptible power supply (UPS) may be required for protection of the system from power irregularities and/or disruptions